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ABOUT INCMA...

Our story....

Return on membership investment...

What has INCMA done with your dues?

Officers/Board of Directors...

Foundry Industry Background...

 

In 1776, seven foundry men signed the Declaration of Independence. No other industry was represented by so many. No one else risked any more than those business owners.

Today, foundries who join the Indiana Cast Metals Association demonstrate a somewhat similar courage, leadership and concern for their communities, as shown by our industrial forefathers, by going beyond what is expected in the course of doing business and taking action to affect change.

 

INCMA was founded in 1990 by a group of foundrymen who believed that government intrusion into their lives had gone too far. They believed it was their Constitutional right and responsibility to insure that the industries’ needs and opinions were communicated to federal, state and local governmental leaders. They believed that only by banding together would their combined strength make a difference.

Indiana is one of the largest foundry states in the country. INCMA's membership reflects all foundry-types as well as a diverse associate membership of businesses who support the cast metals industry. INCMA provides representation on pertinent issues in all legislative and regulatory forums. INCMA also offers education seminars, networking opportunities while working to educate the public on the cast metals industry and our contributions to our state and society.

Joining INCMA demonstrates leadership and courage to go beyond what may be expected of you and do what’s best for your industry and Indiana. Membership is an investment in your business and community that will reap economic dividends and help secure a supportive climate in Indiana for our industry. Whether your primary issue concerns are tax, environmental, OSHA, human resources, building your business through old fashion networking, or utilizing INCMA’s website and the internet, we can provide you with the right representation and support.

Working together, we will make a difference. Please consider submitting your membership application and joining INCMA today.

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The return on investment from INCMA membership dues?

Contributing to the leadership of the cast metals industry

Member driven agenda

Effective representation in the state legislature

Aggressive representation in the state regulatory process

A voice with Indiana’s federal delegation

Grassroots organization/participation responsibilities

Meeting key decision makers

Environmental affairs committee

Governmental affairs committee

Working issue task forces

Aggressive sand reuse initiatives

Networking events/opportunities

Annual legislative conference

Updates from AFS/and other state coalition partners

Regular monthly and quarterly communications

Education seminars

Free Links from INCMA website

Annual Golf Outing

Staff resource/assistance

If you have any questions, please contact Blake Jeffery, Executive Director at (317) 974-1830 or via e-mail at incmaoffice@ameritech.net.

What Has INCMA Done With Your Dues?….A LOT!

 ü      Maintain Comprehensive Legislative Tracking/Member Alert Program  

 ü      Successfully passed legislation to place a 3 year moratorium on new environmental policies and regulations being applied to foundries. 

 ü      Initiated Legislation to eliminate the artificial 30% floor on depreciation for foundries

 ü      Successfully netted state grant dollars to assist in providing County Reuse Education Luncheons

 ü      Testified before the State Tax Board opposing onerous foundry property tax rule

 ü      Filed an amicus brief with the State Supreme Court on property tax issues  

 ü      Worked with INDOT to adopt policy allowing more reuse of foundry sand in road projects

 ü      Worked with IDEM to adopt policy allowing land application of foundry sand

 ü      Worked with IDEM to limit compliance monitoring burdens associated with air permits

 ü      Expanded Environmental Committee to 73 members including 27 foundries

 ü      Testified before OSHA opposing the current draft of the Ergonomics Rule

 ü      Led largest state delegation to Washington DC for AFS Lobbying Conference

 ü      Worked with individual members who gave more than $13,000 to foundry friendly candidates

 ü      Rebuilt, published and maintain comprehensive web site

 ü      Provided free web links for members from the INCMA site to their own

 ü      Partnered to provide member discount services including lab fees, seminars and tax analysis

 ü      Produce monthly fax newsletter – “The Cope and Drag”

 ü      Communicate via state of the art broadcast fax “flash” communication ability

 ü      Maintain via website one of the nation’s first comprehensive sand databases

 ü      Work with statewide press to publish articles and “letters to the editor” promoting foundries

 ü      Continue to work with the national coalition FIRST to develop markets for foundry sand

 ü      Host annual legislative conf. with key leaders such as Congressman Mike Pence, Governor Mitch Daniels, former Lt. Governor Kathy Davis and former Senate President Pro Tempore Bob Garton

 ü      Hosted annual networking INCMA golf outing with a record 88 golfers in 2005

 

INCMA 2007/2008 OFFICERS & BOARD OF DIRECTORS

Jack Bodi, INCMA President, North Vernon Industry Corp.

David Grimes, INCMA Secretary/Treasurer, Gartland Foundry Co.

Sam Schlosser, INCMA Past President, Plymouth Foundry

Directors

Dave Bash, Dalton Foundries

JB Brown, Bremen Castings Inc.

James Gartland, Atlas Foundry Co., Inc.

Jack Hiler, Hiler Industries

Michael Jones, Ford Meter Box Co., Inc.

Vicky Keramida, Keramida Environmental

Robert Kersey, Rochester Metal Products Corp.

Gill McBride, Richmond Casting Co., Inc.

David Neil, Casting Service

Tim Street, Bahr Brothers Manufacturing, Inc.

Dan Torzewski, International Truck & Engine Corp.

Keith Turner, Metal Technologies Inc, - Auburn

Ed Zellers, Waupaca Foundry

 

INCMA Executive Director - Blake Jeffery

 

FOUNDRY INDUSTRY BACKGROUND

 

What are castings?

A casting is a metal part formed by pouring molten iron, steel, aluminum, zinc, titanium, magnesium, copper, brass, bronze or cobalt, in nearly all cases from recycled materials, into a mold or dies. Virtually any metal that can be melted can be and is cast. Sometimes these castings are used as produced, but more often they are machined or heat-treated and used as components of assembled products.

Why is metalcasting considered the backbone of American industry?

The metalcasting industry plays a critical role in every major manufacturing sector in the United States -- whether it be energy, transportation, agriculture, aerospace or national defense. Metalcasting is unique among metal-forming processes. It allows us to produce complex components in any metal, ranging in weight from several tons to less than an ounce. Artificial heart valves, propellers for aircraft carriers and auto parts are just a few examples of the wide variety of engineered components cast by U.S. foundries.

Today, 3,000 foundries across the nation manufacture castings. U.S. foundries are world-class leaders offering cutting edge technologies and the highest levels of productivity and quality available anywhere in the world. A majority of casting companies are small- and medium-sized businesses. These foundries fulfill a specialty niche, casting unique products or filling small but highly customized orders. Their craftsmanship and quality cannot be matched.

Foundries know what competition, quality, customer satisfaction and business survival is all about. They've had to develop expertise in all of these areas. Their business and the jobs they provide depend on it!

Our entire industry is proud to provide American manufacturers with the highest quality cast components.

What is the economic impact of the foundry industry?

Here is a brief look at the U.S. metalcasting industry and its significant impact on the nation.

Directly provides over 200,000 well-paying jobs
3,000 foundries located in 50 states

 

85% of foundries are small businesses with fewer than 100 employees -- with only 6% employing more than 250 people

 

Indirectly supports the employment of thousands working in the supplier base and our many end-use customer industries

 

Shipped over 14 million tons of castings with a value in excess of $25 billion in 1995

 

Castings are used in 90% of all manufactured goods and in all manufacturing machinery

 

Foundries consume 15-20 million tons of recycled scrap metal annually -- giving new life to products that would otherwise go to landfills

 

Metalcasters use and reuse 100 million tons of sand annually. Only 6% can no longer be used in the foundry process and becomes available for beneficial reuse.

What kinds of stuff do foundries make?

Automotive

Automobiles and other transportation equipment use nearly 35% of all castings produced. Engine blocks, braking components and pistons are just a few of the cast parts used in motor vehicles. In addition to the many iron castings used in autos, strong lightweight aluminum castings consumption in motor vehicles continues to grow at a rapid rate. This has helped reduce overall vehicle weight, improving gas mileage. U.S.-made cars contain about 150 pounds of aluminum castings, and projects call for 180 pounds per car by 2004.

 

Construction Industry

Every home contains more than a ton of castings from bathtubs, pipes, sinks and fixtures to the furnace, air conditioner and other home appliances. And, castings are also an essential component of construction equipment.

 

Defense

The metalcasting industry is essential to the national defense of our country. Approximately 10% of all castings are produced solely for military application. Tanks, planes, ships, weapons and a myriad of other military hardware contain thousands of cast parts. The figures do not begin to include the dual-use applications that support the military.

 

Other

Other significant applications for cast parts are in power tools, sporting goods, municipal water and sewer systems and oil and gas pipelines.

 

What makes foundries recycling leaders?

Metalcasters are some of the world’s first recyclers. For centuries, foundries have been making new metal objects by remelting old ones. In fact, the oldest existing casting is a copper frog made in Mesopotamia and dates back to 3200 BC

 

Old and discarded products such as appliances, sewer grates, cans, automobiles and water meters are not trash to foundries –they are raw materials. U.S. foundries convert this unwanted scrap metal and recycle it into valuable products such as faucets, engine blocks, golf clubs, aluminum wheels and much more.

Our industry recycles at all phases of the metalcasting process –from beginning to end and beyond.

bulletWe purchase recycled-content materials and components as our feedstock
bulletWe use and reuse a variety of materials within the melting and molding stages;
bulletWe produce recyclable products for our customers; and
bulletWe supply secondary markets with usable by-products generated by our facilities.

Accordingly, a wide variety of materials including metal, sand, wax, wooden pallets, packaging materials, steel drums and other products find a second life through recycling as a result of our efforts.

 

How do foundries create new life for used sand?

Our casting processes require large volumes of sand, which are continually used, reconditioned and reused in the foundry. Metalcasters use and reuse almost 100 million tons of sand annually.

 

Sand that can no longer be reused in the foundry process is available for beneficial reuse. Most foundries have installed sand reclamation systems that screen the metal and debris out of the sand so that a good, clean product is available for reuse in a variety of applications and industries. Below are some of the areas in which foundry sand is successfully marketed.

Construction Fill
Road Subbase
Grouts and Mortars
Potting and Specialty Soils
Cement Manufacturing
Precast Concrete Products
Highway Barriers
Pipe Bedding
Asphalt
Cemetery Vaults
Brick and Pavers
Landfill Daily Cover

How do foundries save energy and reduce pollution?

Making castings from recycled metal products saves energy and conserves resources. Since foundries produce castings with recycled content, we are able to reduce our needs for raw materials and energy. Processing raw materials places heavy demands on our nation’s energy resources; however, it requires 95% less energy to make castings out of recycled metals.

Reprocessing used materials in the foundry industry also has a domino effect by reducing the energy demands for mining, refining and many other metal-related processes.

Interestingly, every pound of steel recycled saves 5450 BTUs of energy, enough to light a 60-watt bulb for over 26 hours. Foundries recycle over 14 million tons, or 31.5 million pounds of steel each year . . . enough energy to light the homes of Chicago for one year!

Recycling also reduces pollution risks by keeping materials out of disposal facilities. For instance, reusing steel reduces both water and air pollution and saves water, compared to making new steel from iron ore. According to the U.S. Environmental Protection Agency, recycling steel, rather than using iron ore, reduces air pollution by 86%, water use by 40%, water pollution by 97% and mining wastes by 97%.

 

 

 

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